Threading Resources

Threading 101 is hardly a name intended to relate to the "basics" in threading. Moreover, it is a company formed to provide support, knowledge, and products to cover all aspects of thread production.

We hope to not only inform you about the Products / Services that we represent, but also to be a technical resource for your company's threading needs.


Many of the documents in this section require the Adobe Acrobat plugin, which may be downloaded for free.

TECHNICAL THREAD ROLLING ARTICLES

Articles to provide information on technical aspects of thread rolling. These are from my own personal collection. Please excuse the condition of some of them, since they are old copies, many of which I do not believe are available anymore. Feel free to forward any question you might have from any of the content - enjoy!

Thread Rolling on CNC?


Cutting Tool Engineering August 1995/Volume 47/Number 5

For many CNC applications, thread rolling is the best choice for creating higher quality external threads in a one-pass, chipless operation. By Al McBride.

Axial Thread Rolling for CNC Lathe Users

Axial Thread Rolling For CNC Lathe Users - Reprinted from Modern Machine Shop

This article is not for beginners. It's aimed at shops that have already decided to thread roll with their CNC turning centers and would appreciate more process information. By Al McBride

 

National Acme Co. Thread Rolling Memos - Part 1
[Updated: 04/09/2007] [Filesize: 498K]
These memos (descriptions of thread rolling applications) are from the 1960s when National Acme was a powerhouse here in the United States. You'll see that one of them actually says, "be sure to visit our booth, No. 324, at the Machine Tool Show, Chicago, September 20-30, 1965"
National Acme Co. Thread Rolling Memos - Part 2
[Updated: 04/09/2007] [Filesize: 437K]
National Acme Co. Thread Rolling Memos - Part 3
[Updated: 04/09/2007] [Filesize: 220K]
National Acme Co. Thread Rolling Memos - Part 4
[Updated: 04/10/2007] [Filesize: 549K]
A Better Way To Thread Tie Rods
[Updated: 04/08/2007] [Filesize: 442K]
Hydraulic press accurately extrudes shanks of forgings so that threads can be rollformed. The benefits over cutting: greater speed and economy
Flexible Automation In Cold Thread Rolling
[Updated: 04/07/2007] [Filesize: 537K]
Article describing the versatility of the thread rolling process in that it is not just suitable for mass production applications
Experience of Rolling a Taper Thread On Protective Rings for Casing Pipes
[Updated: 04/07/2007] [Filesize: 369K]

Pretty cool Russian article describing an inside diameter head designed to roll a thread on pipe casings for the oil field
Causes of Surface Defects in Rolled Threads
[Updated: 04/07/2007] [Filesize: 409K]
A Russian paper looking at mainly "timing" of thread rolls and "over-rolling" as main reasons for defects in rolled thread forms
Radial Hydraulic Feed Motion During Thread Rolling
[Updated: 04/07/2007] [Filesize: 394K]
Interesting article analyzing a hydraulic radial attachment designed and manufactured under an agreement between Reed and Wagner
Thread Rolling: Still the Process to Beat
[Updated: 04/07/2007] [Filesize: 1,465K]

Very good article generally addressing all types of thread rolling processes/equipment including thread rolling machines – planetary, flat die, 2 and 3 cylindrical die – and thread rolling heads and attachments - axial, radial, tangential
Making Sense of Worm Rolling
[Updated: 04/07/2007] [Filesize: 1,983K]
An outstanding article about thread rolling. Although it is specifically addressing the rolling of worm gears, much of the information is also applicable for standard thread forms.
Thread Rolling Is More Than Rolling Threads
[Updated: 04/07/2007] [Filesize: 1,063K]

Real good article highlighting that thread rolling can be used with many special applications that are not normally thought of when looking to thread roll a product.
Threadmaking: A Process Overview
[Updated: 04/07/2007] [Filesize: 820K]

Very good general overview of all thread generating processes. Mr. Abbott was actually one of my mentors for threading/thread rolling – he truely fits the mold of "having forgotten more than I'll ever know"!
Rolling Replaces Grinding In Precision Ball Screw
[Updated: 04/07/2007] [Filesize: 552K]
Proprietary, thread rolling process gives ball screw drives same accuracy and linearity as precision ground types
Getting the Most From Thread Rolling Dies
[Updated: 04/07/2007] [Filesize: 852K]
Tips for optimizing axial thread roll tool life - applicable for machine tool thread rolls or head and attachment thread rolls
Getting the Most From End Rolling Dies
[Updated: 04/06/2007] [Filesize: 144K]

James F. Nowicke, General Manager - Central Rolled Thread Die
Published in Automatic Machining: December 1989
Infeed Thread Rolling Ensures Wear Resistant Flank
[Updated: 04/06/2007] [Filesize: 395K]

Professor Wilhelm Friedrich Bethlehem
Published in Wire World International - May/June 1982
Economical Production of External Threads
[Updated: 04/06/2007] [Filesize: 378K]
Professor Wilhelm Friedrich Bethlehem
Published in Wire World International - November/December 1984
Criteria for Classification of Thread Rolling Methods
[Updated: 04/06/2007] [Filesize: 404K]
Professor Wilhelm Friedrich Bethlehem
Published in Wire World International - vol. 25, September/October 1983
Axial Thread Rolling Produces Optimal Thread
[Updated: 04/06/2007] [Filesize: 441K]

Professor Wilhelm Friedrich Bethlehem
Published in Wire World International - vol. 25, May/June 1983
How can a thread be produced?
Inside Diameter
  • Single Pointing
  • Tapping
    • Cutting
    • Forming
  • Grinding
  • Thread Milling
  • EDM
Outside Diameter
  • Single Pointing
  • Die Heads
  • Grinding
  • Thread Whirling
  • Thread Rolling
    • Head / Attachment
    • Bump
    • 2 die Cylindrical
    • 3 die Cylindrical
    • Flat Die (Reciprocal)
    • Planetary
    • Rack

THREAD MILLING

Additional information about ThreadMills USA's products, and thread milling in general

Thread milling program - sample of simple G code
[Updated: 01/26/2006] [Filesize: 24K]

Thread Milling Program - an example of a simple G code spreadsheet program that is available for assistance in the use of their solid carbide helical thread mills. Contact ThreadMills USA, or if you are in the area that we service please feel free to request it from us.
ThreadMills USA's recommended Speeds & Feeds
[Updated: 12/02/2005] [Filesize: 285K]

Speeds & Feed recommendations for ThreadMills USA's solid carbide helical thread mills. It is recommended by the manufacturer to reduce these figures by 30% (multiply by .7) for NPT (tapered threads).
Solid Carbide Helical Thread Mill General Set-up
[Updated: 08/27/2005] [Filesize: 10K]

Solid Carbide Helical Thread Mill General Set-up Information that you may find helpful to get the best performance and tool life from your ThreadMills USA's thread mills
ThreadMills USA's brochure front cover

For further information on their Solid Carbide Helical Thread Mills, please contact ThreadMills USA direct and request their brochure. Should you be located in our local trading area, please feel free to contact us directly to request further information – programming assistance

THREAD ROLLING

Additional information about Central Rolled Thread Dies, Heroslam's products and thread rolling in general

Planetary thread rolling dies from Heroslam
[Updated: 01/20/2007] [Filesize: 187K]

A listing of some of the planetary thread rolling machines for which Heroslam has already designed planetary thread rolls
Flat thread rolling dies from Heroslam
[Updated: 01/20/2007] [Filesize: 857K]

A listing of some of the flat die thread rolling machines for which Heroslam has already designed thread rolling flat dies
Part Preparation for Thread Rolling
[Updated: 01/22/2006] [Filesize: 371K]

Part preparation for thread rolling differs from cutting. The incorrect part preparation is probably the most common reason for thread rolling problems. Following these guidelines, will assist you in getting optimum thread roll life.
A Presentation Outlining Thread Rolling On CNCs
[Updated: 01/22/2006] [Filesize: 682K]


A presentation outlining thread rolling on CNC machines with the use of thread rolling heads and/or attachments - axial, radial, tangential

TAPPING

Additional information about Jarvis Cutting Tools, their products and tapping in general

Jarvis Cutting Tools' Form Taps
[Updated: 01/22/2007] [Filesize: 980K]

Jarflos from Jarvis Cutting Tools are their design for Form Taps. This is a superior design for any forming job - you need to give them a test!
Jarvis Cutting Tools' Cut Tap Brochure
[Updated: 01/21/2007] [Filesize: 1,407K]

A brochure highlighting Jarvis Cutting Tools' design and manufacturing capability with cut taps - unique designs, unique applications.

THREADING RESOURCES

Hopefully, some useful technical resources on thread details

Thread Dimensions - Metric
[Updated: 09/12/2005] [Filesize: 302K]

Thread dimensions - Metric (ISO), in inch and metric dimensions - internal and external thread dimensions
Thread Dimensions - UN External & Internal
[Updated: 09/12/2005] [Filesize: 1,622K]

UN External and Internal dimensions - major, pitch, and minor diameters
Thread Dimensions - NPT
[Updated: 09/12/2005] [Filesize: 126K]
NPT - National Pipe Taper thread dimensions
Thread Helix Angles for UN and Metric threads
[Updated: 09/10/2005] [Filesize: 213K]

Common thread diameter and pitch combinations. In addition, please note a formula is provided above to calculate the helix angle of any special thread combination.

CARBIDE INSERTS AND OTHER CARBIDE PRODUCTS

Turning Inserts Catalog and Technical Information

Our comprehensive catalog for all turning applications. Includes our full line of ISO and ANSI standard turning inserts, including the American PerformanceTM, American StandardTM, and American ValueTM lines, as well as shims, chipbreakers, and inserts for small hole boring, heavy turning, brake drum and rotor turning, and cut-off / parting. Also includes detailed grade and application data for all products.
Milling, Drilling, and Boring Inserts Catalog
Our comprehensive catalog for milling, drilling and boring applications. Includes our full line of ISO and ANSI standard inserts and detailed grade and application data for all products.
Technical Information and Crossover Charts

A supplement to our Turning Inserts and Milling, Drilling, and Boring Inserts Catalogs that includes grade and chip control comparison charts, cutting data, grade and geometry recommendations, competitive insert compatability, and helpful turning and milling formulas.
Threading and Grooving Inserts Catalog

Showcases our line of on-edge and ANC NotchTM threading and grooving inserts, as well as API ring grooving inserts and a selection of thread chasing shims and chipbreakers.
Rock Drilling Inserts Catalog

Includes product information on rock drilling products, such as chisel, ballistic, and dome compacts, roller reamer inserts, stabilizer inserts, and geophysical / drag bit inserts.
Blanks for Carbide Burs Catalog

Details our complete line of blanks for carbide burs. Includes ANSI standard, DIN-standard (metric), and non-standard bur blanks, and our Insta-burTM line of bur blanks with pre-brazed shanks.
Carbide Products for the Wood Processing Industry

Includes information on our lines of debarking products, large saw tips, pallet notching inserts, knives and anvils for size reduction and recycling equipment, and stump cutting teeth.
ANBlendTM Powder Products Catalog

Features our extensive line of ready-to-press and unpelleted tungsten carbide-cobalt powders for hardmetal production and hardfacing.
Brazed Tool Blanks Brochure

Highlights our line of brazed tool blanks from the popular 0000, 1000, and STB series.

LINKS

Links to Resources on the Internet

Cutting Tool Engineering
Cutting Tool Engineering Trade Magazine

Fastener Technology International
Fastener Technology International Trade Magazine

Today's Machining World
Today's Machining World Trade Magazine

Tooling & Production
Tooling & Production Trade Magazine

American Machinist
American Machinist Trade Magazine

Modern Machine Shop
Modern Machine Shop Trade Magazine

Production Machining
Production Machining Trade Magazine

Automatic Machining
Automatic Machining Trade Magazine

Manufacturers Agents National Association (MANA)
MANA's mission is, through a major emphasis on education, to aid in the development and promotion of mutually profitable relationships, ethical standards of behavior and interdependence among multi-line professional sales representatives, their principals and their joint customers.

THREAD CHASING

Additional information about the new Carbide Insert Chaser system

Fastener Technology International reprint (PDF)
[Updated: 01/25/2006] [Filesize: 415K]

This Carbide Insert Chasing concept can basically be provided for all of the popular types of threading die heads including tangent (Landis, J&L, Wagner, Geometric), radial (Geometric), and circular (Vers-O-Tool, RSVP/Namco).